Calculations for Rebalancing Item Quantity Allocated to Production and WIP
Use the Rebalance Item Quantity Allocated to Production and WIP utility to synchronize files within the database that are out of balance as a result of uploading information via the Database Utilities. The utility uses these calculations.
Qty WIP Calculation
For each job that has a status of Released or Stopped, or production schedule with a status of Released, this utility increments the item's quantity WIP by the difference between the job/production schedule's quantity released and the quantity complete.
IQW = JQR - JQC
IQW = Item Qty WIP
JQR = Job/PS Qty Released
JQC = Job/PS Qty Complete
Allocated to Prod Calculations
For each corresponding job/production schedule material or project resource with a type that is not Other, this utility increments the appropriate item's Allocated to Prod field as shown below:
For Jobs:
- Job Material Per Lot/Per Unit field = Unit: Allocated
to Prod field is incremented by quantity released multiplied
by material quantity minus quantity issued.
IQAP = (JQR * JMMQ) - JMQI
IQAP = Item Qty Allocated to Prod
JQR = Job Qty Released
JMMQ= Job Material Matl Qty
JMQI = Job Material Qty Issued
- Job Material Per Lot/Per Unit field = Lot AND the Job's Qty Released
> 0: Allocated to Prod field is
incremented by the difference between the material quantity and quantity
issued.
IQAP = JMMQ - JMQI
IQAP = Item Qty Allocated to Prod
JMMQ= Job Material Matl Qty
JMQI = Job Material Qty Issued
For Production Schedules:
- Production Schedule Material Per Lot/Per Unit field = Unit: Allocated to Prod field is incremented by
the (quantity released) - (operation quantity complete * material
quantity).
IQAP = (PSQR - OQC) * PSMMQ
IQAP = Item Qty Allocated to Prod
PSQR = Production Schedule Quantity Released
PSMMQ = Production Schedule Material Matl Qty
OQC = Operation Quantity Complete
- Production Schedule Material Per Lot/Per Unit field = Lot, AND the Production Schedule's Qty Released > 0: Allocated to Prod field is incremented by the material quantity.